EBME Forums
Posted By: Darth Welder Ultrasound probe repair - 08/08/16 3:31 PM
Anyone recommend a good probe repair 3rd party service provider?

Darth Welder - "Still not a real welder"
Posted By: Geoff Hannis Re: Ultrasound probe repair - 08/08/16 8:19 PM

Try Trevor at MIUS. If he can't help you, no doubt he'll know someone who can. smile
Posted By: Darth Welder Re: Ultrasound probe repair - 08/08/16 8:32 PM
Ta Geoff, hope life is good for you.
Posted By: Geoff Hannis Re: Ultrasound probe repair - 08/08/16 9:23 PM

How come you're still in "Germany"? whistle

PS: please pass on my "Best Regards" to Trev when you speak with him. Also, remind him that (although we know he is a busy guy) we are still patiently awaiting more of his words of wisdom on this forum!
Posted By: Neoteny Re: Ultrasound probe repair - 09/08/16 7:10 AM
MIUS is very good
Posted By: MikeX Re: Ultrasound probe repair - 09/08/16 7:40 AM
Can you be assured that a probe repaired by a 3rd party will be the same as the original? Do they provide a certificate stating that all specifications, including image quality and output power, meet the original manufactures? If not how do you stand legally?

The MHRA and AXREM already has concerns over fake clone probes, which fail to meet acceptable image quality levels so I am unsure how a 3rd party repair company can meet the OEM standard.
Posted By: Darth Welder Re: Ultrasound probe repair - 09/08/16 10:05 AM
All very good questions that I am looking for the answers before we outsource to a 3rd party. I have tried one company already and would not trust them to run a bath.

Looking a using Multi - Medix next if anyone has used them before any points would be appreciated.

DW- Come to the dark side as we have cookies ☺
Posted By: Geoff Hannis Re: Ultrasound probe repair - 17/08/16 9:38 AM

Or ... you could start saving for a trip to the States! smile
Posted By: RoJo Re: Ultrasound probe repair - 17/08/16 11:07 AM
Quote:
I am unsure how a 3rd party repair company can meet the OEM standard.

You work for an OEM company know where they get their parts and learn their methods of service and work, then you set up your own 3rd party repair company.
That is how many of them start up.
Robert
Posted By: Geoff Hannis Re: Ultrasound probe repair - 17/08/16 12:18 PM

A quality service can still be a quality service regardless of which shed the guys work in (or from).

And ... do all ultrasound manufacturers make their own probes anyway? Or is there an original OEM about somewhere (out in China, perhaps)? think
Posted By: MikeX Re: Ultrasound probe repair - 17/08/16 2:47 PM
Originally Posted By: RoJo
You work for an OEM company, know where they get their parts and learn their methods of service and work.
This may work for standard equipment service and repairs but I don't know of any OEM that provides training in the repair of probes.

Probes are either replaced with new parts of returned to the factory for repair, where they will have all the original specifications and test equipment to assure the repaired probe meets all of the requirements and will be certified as safe for clinical use.

If you put a probe into service without such backing then in any subsequent legal action, when for example a mis-diagnosis occurs, you could end up with a big bill or prison sentence!

Caveat Emptor!
Posted By: Geoff Hannis Re: Ultrasound probe repair - 17/08/16 5:14 PM

I'm no expert, but I doubt there are too many radiologists around who are going to misdiagnose a condition by mistaking an artifact caused by a faulty probe (which are usually pretty obvious in my experience) for something more serious.

Also, the last time I was at [3rd-Party Service Provider] I was quite impressed by their nifty probe testing equipment. I doubt that any OEM has anything much better.

Lastly, during some of my experiences in the ... umm ... Third World (many years ago, admittedly) I came across a fair number of cases where sonographers were able to carry on doing useful work simply by being aware of the "straight black lines", or "black dots" (etc.), created by what were obviously partially defective probes. They would make allowances for the defects, change the position of the probe, and try again a few times "just to be sure".

I'm not saying it's right; but just reminding of what can sometimes be the reality of the situation in some parts of the world.

On your last point Mike ... can you provide a citation (Chapter and Verse) where any of that has actually happened? think
Posted By: Darth Welder Re: Ultrasound probe repair - 17/08/16 8:28 PM
I am still open to using a 3rd party provider less one that has already been tried and found to be wanting on many levels.Anyhow lots of good points being raised and food for thought, will keep you informed how we get on.

DW - No longer working for the dark side
Posted By: Malcolm Re: Ultrasound probe repair - 18/08/16 11:36 AM
How about http://www.mvs.bayer.com/depot-repair/ultrasound-transducers/standard-2d-transducers/

I believe they are linked to the Medrad multi vendor service

Malcolm.
Posted By: Malcolm Re: Ultrasound probe repair - 18/08/16 11:52 AM
the european link...
http://www.mvs.bayer.com/about-us/europe/
Posted By: MikeX Re: Ultrasound probe repair - 18/08/16 11:53 AM
Hardly inspiring from the pictures!

One guy praying in front of a probe, with only a light and desolder pump for company. Another using a microscope to work put how to get inside the probe and the last one deciding if any of theses old machines can be flogged on eBay.

Where are the bench tops full of test equipment and phantoms?
Posted By: Malcolm Re: Ultrasound probe repair - 18/08/16 1:02 PM
....we recently had a TEE probe repaired OEM(GE USA)we've had to return the probe two times due to faults occurring within days of it going back into service.

ps don't knock the Sonos 4500/5500 still going strong after all these years....tell him Geoff!!!
Posted By: Geoff Hannis Re: Ultrasound probe repair - 18/08/16 7:20 PM

Originally Posted By: MikeX

One guy praying in front of a probe ...


Don't knock it Mate ... sometimes you need all the help you can get! whistle

Did you take a look at the "Take a Tour" video? Their set-ups look pretty solid to me.

Anyway Mike, what's your response to Darth's original post? Who (or what approach) do you recommend?

@Malcolm: yes, I guess that many of us would agree that the old kit is often better (more reliable, maintainable etc.).

I'll freely admit to not always being overly impressed by most of the modern gee-whiz kit - most of which reveals itself to be just another load of tat once the covers come off (if you can actually get them off - without leaving a trail of destruction - that is). frown
Posted By: Darth Welder Re: Ultrasound probe repair - 21/08/16 6:43 PM
Medix is proving very helpful, looking favourite at the minute.

DW - Will keep you informed on how it is going.
Posted By: Dustcap Re: Ultrasound probe repair - 25/08/16 9:46 AM
Good morning.
Aside from Ultrasound probe repairs, do any of you know of a decent bladder scanner probe repair service away from the manufacturer. I am getting frustrated with paying extortionate amounts of money for a product that will inevitably break down/get damaged once more. There seem to be a few repair companies in the USA but i cant seem to locate any in the UK. Any help is appreciated.
Posted By: Geoff Hannis Re: Ultrasound probe repair - 25/08/16 10:47 AM

As well as the companies already mentioned in this thread ... I should imagine that this fine fellow may be able to steer you in the right direction. smile
Posted By: Dustcap Re: Ultrasound probe repair - 25/08/16 12:06 PM
Thanks Geoff.
Posted By: Geoff Hannis Re: Ultrasound probe repair - 26/08/16 12:39 PM

More fuel to the fire (Stateside):-

(...and to "encourage" Mike?) smile

1) AUE
2) Conquest
3) Summit
4) Trisonics
Posted By: richard coleman Re: Ultrasound probe repair - 01/09/16 1:29 PM
we use dp medimaging for our probe repairs.
Posted By: Geoff Hannis Re: Ultrasound probe repair - 01/09/16 7:41 PM

Yet another one to add to the list, then:-

DP smile
Posted By: MikeX Re: Ultrasound probe repair - 02/09/16 8:11 AM
One question to ask is does those performing refurbishment of the transducer meet IEC 63077?

If so how do they meet section 5.2 that requires restored equipment meet the original performance and safety standard? (In the case of transducers this is almost impossible as they will not have access to the OEM design specifications.)

Are the transducers marked in accordance with section 5.9 as being refurbished?

Does the company provide post-market surveillance according to section 4.7?

Should litigation occur after a misdiagnosis due to a refurbished probe will the person authorising the repair be happy to stand up in court and defend their position and show they took all due care?
Posted By: MikeX Re: Ultrasound probe repair - 24/02/17 2:43 PM
Interesting document produced by Siemens about ultrasound probe (transducer) repair available here.

Information is quite general and is a useful guide to anyone considering transducer repairs.
Posted By: Malcolm Re: Ultrasound probe repair - 27/02/17 1:40 PM
Hi Mike, a veritable mine field, however if the OEM's were to lower their prices the cowboy outfits would simply disappear.
Posted By: Geoff Hannis Re: Ultrasound probe repair - 27/02/17 4:42 PM

That's a general statement covering tech suppport across the whole biomed industry, I would have thought.

Can't see it ever happening, though.

Especially in certain (many) places "overseas" - where a completely different scene is still often encountered. As in:- actual repair work gets carried out. smile
Posted By: Phil Coulthard Re: Ultrasound probe repair - 24/05/18 4:14 PM
Geoff, Are you aware of the $78.5 M legal case web link below? I rang Mr Wienstock up. I was told the clinician had a strong legal team but the hospital had a poor case, the machine had never been serviced, so he went for the weakest link.

http://www.feldmanshepherd.com/358-...ct-In-Philadelphia-Birth-Injury-Case.php

I wonder what professional indemnity and public liability insurance limit the repairer carries, could that come close to the claimant award? Who would be responsible for the difference?

Regards

Phil Coulthard
Posted By: Geoff Hannis Re: Ultrasound probe repair - 24/05/18 4:29 PM

Hello Phil

No, I had never heard about that one; but, there again, why should I (even though it took place six years ago)? think

Quote

... submitted evidence in the case that the ultrasonography equipment provided ... was antiquated, lacking the sensitivity of modern ultrasound machines. When questioned ..., the hospital’s Risk Manager admitted there was no evidence the equipment had even been serviced for more than 10 years, whereas the manual indicates that annual maintenance is necessary.


All for the want of a dated sticker! It makes me wonder if the hospital even has (had) a biomed on the staff.

"Blaming the kit" (again); who would have thought it? whistle

No mention of a faulty probe, though. But at least they apparently had a manual.

But having spent a whole chunk (note the American "terminology" there) of my life banging on (preaching?) about PM, I can only imagine that the message has yet to reach Philadelphia, USA.

Placental abruption
Posted By: Phil Coulthard Re: Ultrasound probe repair - 24/05/18 5:27 PM
Hello Geoff,

You wrote:

No mention of a faulty probe, though.

That's true, ..but surely where a probe has been repaired, without a certificate verifying the probe performance, the probe is in the same boat as the scanner with no service record?

Phil
Posted By: Geoff Hannis Re: Ultrasound probe repair - 24/05/18 6:10 PM

That would depend upon the nature and extent of the repair, I should imagine. Anything done by a Third Party would always carry a piece of paper for the files, I would have thought. smile
Posted By: Phil Coulthard Re: Ultrasound probe repair - 24/05/18 8:19 PM
Geoff,

The problem starts where the acoustic lens or underlying layers are repaired. There are test devices which will check the elements for Element Sensitivity, Capacitance, Pulse Width, Pulse Shape, Center Frequency (MHz) and Fractional Bandwidth (%).

Can I draw your attention to the BMUS publication below:

"Recognising small image quality differences for ultrasound probes and the potential of misdiagnosis due to undetected side lobes"

Georg Doblhoff, Jaroslav Satrapa, Philip Coulthard

First Published January 23, 2017

Taken from the abstract

"Ultrasonic imaging is an integral and routine procedure in many medical applications. An increased awareness of the need for quality assurance in this field has led to numerous tests being proposed. Due to the complexity of the problem, the tests directly measuring the important parameters of resolution and contrast of low-echoic structures are not unified, often more qualitative than quantitative, and are performed at large periodic intervals. Uniform sensitivity of an array transducer is a necessary but insufficient requirement for imaging quality of an ultrasound probe. Good probe uniformity should in no way be confused with meaning the ultrasound probe is working as it should."

IEC TS 61390 now incorporates test methods which from our tests are capable of measuring subtle changes in probe performance which your community may wish to consider.

Regards

Phil C
Posted By: Phil Coulthard Re: Ultrasound probe repair - 25/05/18 7:00 AM
I may be wrong Geoff but I suspect that over the years US has been dumped in the EBME lap. US has always been the Cinderella service provided by radiation protection and there are few active US expert physics people around today. I am not sure that in the transfer all relevant background information came your way. For example who knows about this little gem available in Google books?

https://books.google.co.uk/books?id...%20ivan%20zuna%20propagation&f=false

There is a meeting coming up in Manchester. We have submitted an abstract which we hope will be accepted I hope that anyone involved in US can make this meeting and take that finance officer twisting your arm to save money.

Ultrasound QA 2018

Date: 31 Jul 2018

Location: Manchester

This meeting provides an update for physicists, scientists and technologists working with Ultrasound equipment and involved in ultrasound QA and is an excellent opportunity to exchange knowledge and experiences and ideas and is an excellent networking opportunity.
Posted By: Geoff Hannis Re: Ultrasound probe repair - 25/05/18 9:28 AM

Yes Phil, I'm afraid you are wrong ... in my experience, ultrasound has always been "dumped in the EBME lap" (and quite rightly so). whistle

In the UK, "Medical Physics" may have been involved; but I've never worked in one of those places myself.

What are you selling, by the way? think
Posted By: Phil Coulthard Re: Ultrasound probe repair - 25/05/18 12:02 PM
Perhaps you can enlighten me then Geoff:

I appreciate that the management of equipment lies with EBME but the equipment QA is or was carried out by Radiation Protection, in the UK at least. Going back further physicists were US clinicians as well. Most contracts for Radiation protection listed on tenders have a component of Ultrasound QA, where this is implemented. This has been my experience and focus over the last 10 years in a physics coop but the message I am trying to get across is not the right or wrong of who carries out the QA.

You are right to ask "what is Phil selling" and you could have also asked "why now"? To be honest I had just about abandoned any hope or interest in US QA test methods using Satrapa's void phantoms and put it down to just bad luck. I was like King Canute holding back the tide when everyone else was out there boating and enjoying the waves. I had settled into a routine of contract management, physics QA and best of all pushing grandkids around Hexham in the pram.

One day I was assessing a breast US scanner and came across a anomaly which I could not ignore. It was decided by the members that we should inform the MHRA and that started an avalanche which ended up with us loosing the contract for radiation protection services through no fault of our own. The anomaly is on the web and if your members are interested I can provide the password for a limited period:

https://medicalphysicscoop.co.uk/2017/03/17/anomaly/

Its password protected to stop general viewing and there is some remaining issues that we need to address with the manufacturer as well as the data being a source for a potential publication.

Fortunately we had published the paper as mentioned in the last post, which gave us some credibility when in discussions with the US physics community and the MHRA but turning the IPEM boat around to a different way of thinking, takes a long long time. Meanwhile a couple of very recent posts on the physics JISCMAIL from technologists with concerns over probe repair came to light and I suspect that this is the tip of the iceberg and these were the good guys. It has been clear for some time that IPEM currently have no answer to a test method capable of showing subtle probe defects albeit they have made it clear that without guidance from a US MPE, probe repair should not be considered.

Acceptance by the IEC committee TS 61390 by such esteemed professors as Dr Paul Carson and Dr Peter Edmonds means we really do not have to sit like mushrooms in the dark any longer. Sure, we need evidence to back up the IEC approval if we are to get revised IPEM guidance but that can only come through use. We have the anomaly mentioned above but there needs to be many more people pushing the US agenda for change. It is my hope that this community can help me identify just how big a problem this probe repair issue is and what QA if any is implemented. So that's what I am selling Geoff, change in thinking, change in our capability to say no to bad probes, change in the perceived merit of US QA, change in the relevance of QA to clinical diagnosis and perhaps a few less sleepless nights wondering if we made the right decision. Who knows, if enough people engage this time, with your help, perhaps we can take what is in essence a ageing inventor and a sales / enthusiast guy in a garden shed to innovate a new way of product delivery also.

PS for some people out there this is bad news. They will have invested heavily in probe repair in their hospital. Having a test method capable of detection of subtle defects raises the question of patient recall and potential litigation. Perhaps there is a window for reconciliation, "we never knew" but that window is closing fast.

Regards
PC
Posted By: Geoff Hannis Re: Ultrasound probe repair - 25/05/18 12:32 PM

OK; but what (which) test or QA method are we talking about? think

Do you mean this?

What test kit is involved; and who supplies it?

Can (or should) this stuff be done in-house ... or is it only of use when probe repairs have been carried out (eg, by a manufacturer, or third party)?

PS: I'm interested in the scene shown at the banner of your website. Where is that? Not Hexham, surely?
Posted By: Phil Coulthard Re: Ultrasound probe repair - 25/05/18 7:50 PM
Geoff,

OK; but what (which) test or QA method are we talking about?

The BMUS publication you linked to shows a cross filament phantom which provides a 3D qualitative presentation of the beam shape throughout depth as described in the text. This test object is a useful tool to give a more in depth understanding of the physics behind what we see clinically but it cannot provide quantitative data. The set up time is longer due to alignment of the threads. This test object could be used to establish a baseline to be referred to over time and for educational purposes but it would not be the first choice of tool to use for routine QA.

On the other hand a random void phantom (RVP) can provide quantitative data in terms of "Sonic Contrast" ( SC) which is defined in IEC TS 61390. SC has clinical significance and can be used to determine whether or not a probe should be used for a given clinical application taking into account the amount of overlying fat of a given patient. Further research into the clinical uses of SC is needed. The RVP also provides a way of viewing image data in 3D which makes subtle defects evident to the eye. The RVP in essence is a recticulated foam sponge of known attenuation, immersed in salt water, again described in the TS 61390. Image capture is quick and alignment issues are overcome.

The tests can be carried out in house as part of a routine QA program. Once you are up to speed little additional test time is required. Analysis can be done back at the office. The stored information would then be used as a reference should a probe be repaired or the image quality is suspect.

It would not be too much of a stretch of the imagination to envisage manufacturers building a propriety version of the software into their scanner and request a daily test scan by the sonographer for the probe selected with a on screen message appearing should a probe go out of tolerance. It is important to retain an independent version of the test method to ensure transparency of evaluation of the manufacturers results. It would be unlikely "anomalies" in their images would be flagged up as out of tolerance. Nor are propriety versions likely to provide comparative image quality information.
Posted By: Phil Coulthard Re: Ultrasound probe repair - 28/05/18 1:18 PM
Having reread what I have written I don't want to mislead anyone into thinking Sonic Contrast (SC) is in all cases quantifiable, it is not. Ultrasound imaging, especially with the introduction of median filters is non linear and it is not possible at this time to make comparative assessments between scanners or get a true SC for any given machine for any system settings.

For a true Rayleigh distribution of the grey levels we can have more confidence in the SC derived but on modern scanners this is increasingly rare. Even so, SC points the way towards a quantifiable and comparative test method which is very sensitive to subtle changes in image quality as potentially any repaired probe with have. One should not expect manufacturers to leap in to provide access to raw or unprocessed data. It was once suggested to me the purpose of a good phantom from a manufactures perspective was to show the merit of "our scanners" not the competitions. Comparative phantoms could be a manufactures night mare.

One way to put pressure on the manufactures to open the way for change and greater quantification would be for this community to engage on SC measurement and start asking the questions.
Posted By: Geoff Hannis Re: Ultrasound probe repair - 01/06/18 3:47 PM

Originally Posted by Darth Welder

Medix is proving very helpful, looking favourite at the minute.


OK Darth ... are you going to tell us which Third Party Service Provider you went to for probe repairs?

Or did you change your mind (or still not made it up)? think

Or maybe it's just a "secret"
Posted By: Phil Coulthard Re: Ultrasound probe repair - 13/11/18 3:19 PM
Originally Posted by Phil Coulthard
Geoff,

The problem starts where the acoustic lens or underlying layers are repaired. There are test devices which will check the elements for Element Sensitivity, Capacitance, Pulse Width, Pulse Shape, Center Frequency (MHz) and Fractional Bandwidth (%).

Can I draw your attention to the BMUS publication below:

"Recognising small image quality differences for ultrasound probes and the potential of misdiagnosis due to undetected side lobes"

Georg Doblhoff, Jaroslav Satrapa, Philip Coulthard

First Published January 23, 2017

Taken from the abstract

"Ultrasonic imaging is an integral and routine procedure in many medical applications. An increased awareness of the need for quality assurance in this field has led to numerous tests being proposed. Due to the complexity of the problem, the tests directly measuring the important parameters of resolution and contrast of low-echoic structures are not unified, often more qualitative than quantitative, and are performed at large periodic intervals. Uniform sensitivity of an array transducer is a necessary but insufficient requirement for imaging quality of an ultrasound probe. Good probe uniformity should in no way be confused with meaning the ultrasound probe is working as it should."

Revised post

Regards

Phil C



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